Precision-Crafted Stamping Die Blower Support

CS-TYPE B G60 GALVANIZED STEEL AS PER SPEC S4900065: The product is crafted from CS-TYPE B G60 galvanized steel plate, adhering to specification S4900065. This material boasts exceptional corrosion resistance and mechanical strength, with a thickness of 1.067 millimeters, ensuring the product's durability and stability during use.

Exquisite Surface Finish: Rigorous quality control during the manufacturing process results in a product free from warping, scratches, wrinkles, and other surface imperfections. The smooth and flawless surface meets stringent aesthetic standards, enhancing the product's visual appeal and market competitiveness.
Precision Stamping: The stamping process achieves a bending angle tolerance of ±1.5 degrees, delivering precise geometric dimensions and shape accuracy. This precision is crucial for seamless assembly and optimal performance, minimizing the need for rework and reducing associated costs.

Accurate Flanging: The flanging process maintains height and positional tolerances within ±0.05 millimeters, with a forming angle precision of ±1.5 degrees. This ensures the flanging meets exacting dimensional and angular requirements, facilitating proper functionality and precise assembly.
Outstanding Flatness: The product exhibits exceptional flatness, controlled within 0.3 millimeters. This level of flatness is vital for achieving a tight fit with other components, enhancing the overall stability and reliability of the assembly.
CAE Analysis and Simulation Optimization: Advanced CAE (Computer-Aided Engineering) analysis and simulation are employed to predict and compensate for springback during the stamping process. This optimization leads to successful trial molding on the first attempt, streamlining production and reducing costs.

AutoForm R10 Simulation Analysis: The AutoForm R10 software is utilized for comprehensive simulation analysis, incorporating springback data and pre-deformation design. This proactive approach accurately predicts and mitigates springback effects, ensuring the stamped parts meet precise dimensional and shape specifications, thus minimizing the need for additional processing or adjustments.
Seamless Integration with Product Development: The product analysis and optimization are closely integrated with the development process. By identifying and addressing potential issues that could lead to surface defects or other quality problems during the design phase, the risk of rework and scrap during production is significantly reduced. This results in higher product quality and increased production efficiency.

Continuous Stamping Die Production Process: The product is manufactured using a continuous stamping die process, which enables high-volume production with consistent quality. This efficient production method maximizes output, reduces manufacturing costs, and ensures the product can meet market demands promptly, thereby strengthening the company's competitive position.