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PC
Thick material ,optical components, luminousness can reach above 89%.
Optical surface accuracy ±0.02mm, roughness ＜Ra0.5μm.
Part appearance do not have the defects like flow mark, sink mark, yellowing, spraying.
Use small screw motor or electric injection machine with small screw motor for injection molding.
Injection mold for car headlight light guide strip: the perfect combination of precision and optical technology
The car headlight light guide strip is a key component of car lights, which needs to have excellent light transmittance and durability. Therefore, the light guide strip mold must have high precision and outstanding optical performance.
Light guide strip characteristics
The car headlight light guide strip is made of PC material, which is known for its high light transmittance and good mechanical properties. As a wall-thick optical component, the light guide strip needs to have a light transmittance of more than 89%, which puts strict requirements on the purity of the material and the injection molding process. Such optical components are widely used in new energy vehicles and other high-end car brands, such as BYD, Tesla and Audi, reflecting the high dependence of modern cars on precision optical technology.
Mold processing accuracy
To ensure the optical performance of the light guide strip, its optical surface accuracy must reach ±0.02mm, and the surface roughness requirement must be lower than Ra0.5μm. This extremely high processing precision requirement ensures that the light conduction process in the light guide strip is distortion-free, minimizes optical distortion and light scattering, and enables the headlights to provide clear and stable lighting effects in various driving environments.
Mold Technology Highlights
During the manufacturing process, the light guide strip mold for the car headlight adopts advanced injection molding technology to ensure that the appearance has no flow marks, no shrinkage, no yellowing, no spraying and other defects. These technical highlights not only improve the appearance and quality of the product but also ensure its long-term reliability in harsh environments. Especially in the field of new energy vehicles, brands such as Tesla have extremely high requirements for the performance and appearance of light guide strips, and these technical highlights undoubtedly increase the competitiveness of the products.
Our advantages
Our company adopts the molding process of small screw motors. This precision injection molding technology can effectively control the material flow and cooling process, thereby ensuring the high quality and consistency of the products. In addition, we have also optimized and improved the overall automotive lighting system by linking the products related to the headlights. This not only improves production efficiency but also ensures the perfect fit of all components after assembly.
In order to further enhance the market competitiveness of our products, our company has also actively cooperated with many well-known automobile brands, such as Audi, BMW, Land Rover, and Jaguar, to develop and produce a variety of light guide strips suitable for different models. Through continuous technological innovation and strict quality control, we continue to launch high-quality mold products that meet market demand and meet customers' needs for high-performance automotive optical components.
In summary, the injection mold for the light guide strip of the car headlight has become a leader in modern automotive optical components with its excellent material selection, extremely high processing accuracy, advanced manufacturing technology and the professional advantages of our company. Whether it is a high-end new energy vehicle such as Tesla or a traditional luxury brand such as Audi, our light guide strip mold can provide excellent performance and reliability, ensuring that the vehicle can obtain the best lighting effect in various driving environments.
Injection mold for car headlight light guide strip: the perfect combination of precision and optical technology
The car headlight light guide strip is a key component of car lights, which needs to have excellent light transmittance and durability. Therefore, the light guide strip mold must have high precision and outstanding optical performance.
Light guide strip characteristics
The car headlight light guide strip is made of PC material, which is known for its high light transmittance and good mechanical properties. As a wall-thick optical component, the light guide strip needs to have a light transmittance of more than 89%, which puts strict requirements on the purity of the material and the injection molding process. Such optical components are widely used in new energy vehicles and other high-end car brands, such as BYD, Tesla and Audi, reflecting the high dependence of modern cars on precision optical technology.
Mold processing accuracy
To ensure the optical performance of the light guide strip, its optical surface accuracy must reach ±0.02mm, and the surface roughness requirement must be lower than Ra0.5μm. This extremely high processing precision requirement ensures that the light conduction process in the light guide strip is distortion-free, minimizes optical distortion and light scattering, and enables the headlights to provide clear and stable lighting effects in various driving environments.
Mold Technology Highlights
During the manufacturing process, the light guide strip mold for the car headlight adopts advanced injection molding technology to ensure that the appearance has no flow marks, no shrinkage, no yellowing, no spraying and other defects. These technical highlights not only improve the appearance and quality of the product but also ensure its long-term reliability in harsh environments. Especially in the field of new energy vehicles, brands such as Tesla have extremely high requirements for the performance and appearance of light guide strips, and these technical highlights undoubtedly increase the competitiveness of the products.
Our advantages
Our company adopts the molding process of small screw motors. This precision injection molding technology can effectively control the material flow and cooling process, thereby ensuring the high quality and consistency of the products. In addition, we have also optimized and improved the overall automotive lighting system by linking the products related to the headlights. This not only improves production efficiency but also ensures the perfect fit of all components after assembly.
In order to further enhance the market competitiveness of our products, our company has also actively cooperated with many well-known automobile brands, such as Audi, BMW, Land Rover, and Jaguar, to develop and produce a variety of light guide strips suitable for different models. Through continuous technological innovation and strict quality control, we continue to launch high-quality mold products that meet market demand and meet customers' needs for high-performance automotive optical components.
In summary, the injection mold for the light guide strip of the car headlight has become a leader in modern automotive optical components with its excellent material selection, extremely high processing accuracy, advanced manufacturing technology and the professional advantages of our company. Whether it is a high-end new energy vehicle such as Tesla or a traditional luxury brand such as Audi, our light guide strip mold can provide excellent performance and reliability, ensuring that the vehicle can obtain the best lighting effect in various driving environments.
