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PBT+40% Glass Fiber
The coiling bracket of compressor internal rotor, part dimension affect the performance of compressor rotor.
PL step is 0.1mm MAX and the step of shut-off surface is 0.3mm MAX.
The requirement of part flatness is high, and the weldlineshould not affect part strength.
Based on Moldflow analysis, make precaution in the design in advance, GDM has much experience of 100% dimensions passed.
Advantages of Insulation Frame Injection Mold
Insulation frames are an indispensable and important part of many equipment in the modern industrial field. They are widely used in automobiles, air conditioners and other fields. The quality of the insulation frame directly affects the performance and safety of the equipment. Therefore, high-quality insulation frame injection molds have become the key to manufacturing high-quality insulation frame products.
Product materials and characteristics
The insulation frame mainly uses PBT+40% glass fiber material, which has excellent insulation performance and mechanical strength and can work stably for a long time under high temperatures and pressure. The combination of PBT material and glass fiber gives the frame higher dimensional stability and durability, making it suitable for use as a winding bracket for the inner rotor of the compressor.
High-precision processing of molds
In the manufacturing process of insulation frame injection molds, processing accuracy is of vital importance. During the processing of our injection molds, the steps of the parting line are controlled within 0.1mm, and the steps of the shut-off surface are controlled within 0.3mm. Such high precision ensures the flatness and dimensional accuracy of the product, making the skeleton smoother during assembly. High-precision molds not only improve the quality of the product but also reduce the scrap rate in production and reduce production costs.
Highlights of mold technology
High flatness requirements: To ensure the stability of the insulation skeleton during use, we pay special attention to the flatness of the product. The highly flat Insulation frame can effectively reduce vibration and noise during the operation of the equipment, and improve the operating efficiency of the equipment.
Weakening the joint line: In the mold design, we strictly control the position and treatment of the joint line to ensure that it will not affect the strength and performance of the product. By optimizing the mold structure, the joint line of the finished product is smooth and flat, which further improves the beauty and practicality of the product.
Advantages for Insulation Frame injection molds
Pre-deformation design in Moldflow analysis: We use advanced Moldflow analysis technology to predict the deformation of the product in the design stage and perform pre-deformation design. This technology ensures that the size of the final product is 100% qualified, greatly improving the accuracy and consistency of the product.
Multiple successful cases: GDM has multiple sets of examples with 100% qualified sizes. These successful cases verify our technical strength and reliability in the design and manufacture of insulation skeleton injection molds.
Customized service: We can provide customized services to meet the different needs of customers.
Application and Market Prospects
Insulation frames are widely used in traditional fuel vehicles, air conditioners and new energy vehicles. With the rapid development of these industries, the demand for high-quality insulation skeletons is also increasing. Our company's insulation frame injection molds have been widely recognized and praised in the market for their high precision, high quality and technical advantages.
Conclusion
We are committed to providing customers with the best quality insulation frame injection molds and services to ensure that every insulation frame meets high standards of quality requirements. If you are looking for a reliable insulation frame injection mold supplier, GDM will be your best choice. Let us work together to promote innovation and development in the industrial field.
Advantages of Insulation Frame Injection Mold
Insulation frames are an indispensable and important part of many equipment in the modern industrial field. They are widely used in automobiles, air conditioners and other fields. The quality of the insulation frame directly affects the performance and safety of the equipment. Therefore, high-quality insulation frame injection molds have become the key to manufacturing high-quality insulation frame products.
Product materials and characteristics
The insulation frame mainly uses PBT+40% glass fiber material, which has excellent insulation performance and mechanical strength and can work stably for a long time under high temperatures and pressure. The combination of PBT material and glass fiber gives the frame higher dimensional stability and durability, making it suitable for use as a winding bracket for the inner rotor of the compressor.
High-precision processing of molds
In the manufacturing process of insulation frame injection molds, processing accuracy is of vital importance. During the processing of our injection molds, the steps of the parting line are controlled within 0.1mm, and the steps of the shut-off surface are controlled within 0.3mm. Such high precision ensures the flatness and dimensional accuracy of the product, making the skeleton smoother during assembly. High-precision molds not only improve the quality of the product but also reduce the scrap rate in production and reduce production costs.
Highlights of mold technology
High flatness requirements: To ensure the stability of the insulation skeleton during use, we pay special attention to the flatness of the product. The highly flat Insulation frame can effectively reduce vibration and noise during the operation of the equipment, and improve the operating efficiency of the equipment.
Weakening the joint line: In the mold design, we strictly control the position and treatment of the joint line to ensure that it will not affect the strength and performance of the product. By optimizing the mold structure, the joint line of the finished product is smooth and flat, which further improves the beauty and practicality of the product.
Advantages for Insulation Frame injection molds
Pre-deformation design in Moldflow analysis: We use advanced Moldflow analysis technology to predict the deformation of the product in the design stage and perform pre-deformation design. This technology ensures that the size of the final product is 100% qualified, greatly improving the accuracy and consistency of the product.
Multiple successful cases: GDM has multiple sets of examples with 100% qualified sizes. These successful cases verify our technical strength and reliability in the design and manufacture of insulation skeleton injection molds.
Customized service: We can provide customized services to meet the different needs of customers.
Application and Market Prospects
Insulation frames are widely used in traditional fuel vehicles, air conditioners and new energy vehicles. With the rapid development of these industries, the demand for high-quality insulation skeletons is also increasing. Our company's insulation frame injection molds have been widely recognized and praised in the market for their high precision, high quality and technical advantages.
Conclusion
We are committed to providing customers with the best quality insulation frame injection molds and services to ensure that every insulation frame meets high standards of quality requirements. If you are looking for a reliable insulation frame injection mold supplier, GDM will be your best choice. Let us work together to promote innovation and development in the industrial field.
