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POM or PA66
High dimension requirements on matching surface.
Matching surface ±0.1 mm
One mold with multiple cavities, runner's balance and the mold's processing accuracy will affect the dimension.
Optimize the mold design to ensure that the tooth shape can be made with more precise machining; Mitsubishi WEDM ensures a machining accuracy of ±0.005 for tooth profiles.
Advantages of Gree Daikin Mold Manufacturing Precision Gear Injection Molds
Transmission gears are widely used in daily life and are a very important and important component in various mechanical equipment. This component is widely used in air conditioners, hair dryers, electric fans, washing machines, automobiles, machine tools, aviation, ships, agricultural machinery, construction machinery, etc. High-quality gear molds can not only improve the performance of gear products but also extend the service life of gears. This article will introduce the advantages of gear injection molds in detail to help you better understand the advantages of this product.
Gear product materials and characteristics
Plastic gears are usually made of POM or PA66. These two materials have excellent mechanical properties and wear resistance and are suitable for manufacturing various types of gears.
Gear injection molds require high-precision processing
The processing accuracy of gear injection molds is crucial to their meshing degree and transmission efficiency. Our gear injection molds can achieve high-precision control of the mating surface size with an error within ±0.01mm. High-precision processing enables the gears to maintain a stable meshing state during operation, reduce noise and wear, and improve overall performance.
Gear mold technology highlights
One mold with multiple cavities: Through the design of one mold with multiple cavities, the production efficiency is improved and the production cost is reduced. At the same time, the balance of the flow channel and the processing accuracy of the mold can also ensure the size consistency of each gear.
Flow channel balance: When designing the mold, we pay special attention to the balance of the flow channel, to ensure that the molten material fills each cavity evenly and avoids quality problems such as pores and shrinkage.
Tooth profile accuracy: The tooth profile accuracy of the gear is very high. We use advanced processing equipment and processes to ensure that the tooth profile error is controlled within ±0.005mm. This not only improves the transmission efficiency of the gear but also extends the service life of the gear.
Our mold advantages
Optimized mold design: We use advanced design software and analysis tools to optimize the mold structure, ensure that the tooth profile can use a tighter processing method, and improve the processing accuracy and production efficiency of the mold.
High-precision equipment: GDM is equipped with the most advanced Mitsubishi WEDM (wire walking) equipment, which can ensure that the tooth profile processing accuracy reaches ±0.005mm. The application of these high-precision equipment enables us to manufacture high-quality and high-consistency gears.
Rich experience: We have accumulated many years of experience in the field of gear mold manufacturing. We can provide customized mold solutions according to the different needs of customers to ensure that every project can meet customer expectations.
Conclusion
Gear injection molds have excellent performance in material selection, high-precision processing, technical highlights, and GDM's advantages. We are committed to providing customers with the best quality products and services to ensure that every gear can meet high standards of quality requirements. If you are looking for a reliable gear injection mold supplier, GDM will be your best choice.
Advantages of Gree Daikin Mold Manufacturing Precision Gear Injection Molds
Transmission gears are widely used in daily life and are a very important and important component in various mechanical equipment. This component is widely used in air conditioners, hair dryers, electric fans, washing machines, automobiles, machine tools, aviation, ships, agricultural machinery, construction machinery, etc. High-quality gear molds can not only improve the performance of gear products but also extend the service life of gears. This article will introduce the advantages of gear injection molds in detail to help you better understand the advantages of this product.
Gear product materials and characteristics
Plastic gears are usually made of POM or PA66. These two materials have excellent mechanical properties and wear resistance and are suitable for manufacturing various types of gears.
Gear injection molds require high-precision processing
The processing accuracy of gear injection molds is crucial to their meshing degree and transmission efficiency. Our gear injection molds can achieve high-precision control of the mating surface size with an error within ±0.01mm. High-precision processing enables the gears to maintain a stable meshing state during operation, reduce noise and wear, and improve overall performance.
Gear mold technology highlights
One mold with multiple cavities: Through the design of one mold with multiple cavities, the production efficiency is improved and the production cost is reduced. At the same time, the balance of the flow channel and the processing accuracy of the mold can also ensure the size consistency of each gear.
Flow channel balance: When designing the mold, we pay special attention to the balance of the flow channel, to ensure that the molten material fills each cavity evenly and avoids quality problems such as pores and shrinkage.
Tooth profile accuracy: The tooth profile accuracy of the gear is very high. We use advanced processing equipment and processes to ensure that the tooth profile error is controlled within ±0.005mm. This not only improves the transmission efficiency of the gear but also extends the service life of the gear.
Our mold advantages
Optimized mold design: We use advanced design software and analysis tools to optimize the mold structure, ensure that the tooth profile can use a tighter processing method, and improve the processing accuracy and production efficiency of the mold.
High-precision equipment: GDM is equipped with the most advanced Mitsubishi WEDM (wire walking) equipment, which can ensure that the tooth profile processing accuracy reaches ±0.005mm. The application of these high-precision equipment enables us to manufacture high-quality and high-consistency gears.
Rich experience: We have accumulated many years of experience in the field of gear mold manufacturing. We can provide customized mold solutions according to the different needs of customers to ensure that every project can meet customer expectations.
Conclusion
Gear injection molds have excellent performance in material selection, high-precision processing, technical highlights, and GDM's advantages. We are committed to providing customers with the best quality products and services to ensure that every gear can meet high standards of quality requirements. If you are looking for a reliable gear injection mold supplier, GDM will be your best choice.
