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POM or PA66
High dimension requirements on matching surface.
Matching surface ±0.1 mm
One mold with multiple cavities, runner's balance and the mold's processing accuracy will affect the dimension.
Optimize the mold design to ensure that the tooth shape can be made with more precise machining; Mitsubishi WEDM ensures a machining accuracy of ±0.005 for tooth profiles.
Precision Gear Injection Mold
POM or PA66
High dimension requirements on matching surface to ensure precise meshing.
Suitable for manufacturing plastic gears with excellent mechanical properties and wear resistance.
Widely used in air conditioners, washing machines, automobiles, machine tools, and more.
High-Precision Processing: Ensures accurate mating surface dimensions within ±0.01mm, guaranteeing stable meshing, reduced noise, and lower wear, improving overall gear performance.
Multiple Cavity Design: One mold with multiple cavities enhances production efficiency and reduces costs. This design also helps maintain size consistency across all gears produced.
Advanced Flow Channel Balance: Careful design ensures balanced molten material flow, avoiding quality issues like pores or shrinkage, which improves the overall quality of the gears.
Tooth Profile Accuracy: The tooth profile is processed to an accuracy of ±0.005mm, improving transmission efficiency and extending the gear's service life.
The Precision Gear Injection Mold ensures the mating surface size is controlled with an error of only ±0.01mm, which helps in achieving stable meshing and optimal transmission efficiency.
The tooth profile accuracy is maintained within ±0.005mm, facilitated by advanced processing equipment like Mitsubishi WEDM (wire electrical discharge machining), ensuring high precision for gear performance.
One Mold with Multiple Cavities: Optimizes production efficiency and lowers manufacturing costs while maintaining dimensional accuracy and consistency for each gear produced.
Flow Channel Design: Focuses on ensuring balanced molten material flow, critical for the quality and consistency of each gear.
Tooth Profile Processing: Ensures tooth profile accuracy within ±0.005mm using high-precision equipment, which improves gear meshing and extends the product's lifespan.
Optimized Mold Design: Utilizes advanced design software and tools to refine mold structures, enabling more precise machining of the tooth profile and improving both production accuracy and efficiency.
High-Precision Equipment: GDM uses Mitsubishi WEDM to achieve tooth profile processing accuracy of ±0.005mm, ensuring high consistency and quality.
Rich Experience: With years of expertise in gear mold manufacturing, GDM offers customized solutions tailored to meet specific customer requirements, ensuring every gear mold project meets or exceeds customer expectations.
1. What materials are used for manufacturing Precision Gear Injection Molds?
Precision Gear Injection Molds are typically made from POM (Polyoxymethylene) or PA66 (Nylon 66). These materials are known for their excellent mechanical properties, wear resistance, and suitability for creating durable and high-performance gears.
2. How does Gree Daikin Mold ensure the machining accuracy of the gears?
Gree Daikin Mold ensures high precision in gear manufacturing by maintaining a machining accuracy of ±0.01mm for mating surface dimensions and a tooth profile accuracy of ±0.005mm. This is achieved through the use of advanced equipment like Mitsubishi WEDM (wire electrical discharge machining), which ensures optimal performance and longevity of the gears.
3. What are the advantages of using a mold with multiple cavities in gear production?
Using a one mold with multiple cavities design in gear production improves production efficiency and reduces costs. It also ensures the size consistency of each gear produced, maintaining high quality across the entire batch while optimizing manufacturing time.
4. How does Gree Daikin Mold optimize the gear mold design?
Gree Daikin Mold employs advanced design software and analysis tools to optimize mold structures. This optimization ensures precise machining of the gear tooth profile, improves production efficiency, and guarantees a high level of accuracy and consistency for each gear produced.
5. What industries benefit from using Precision Gear Injection Molds?
Precision Gear Injection Molds are widely used across industries such as air conditioning, automobiles, washing machines, machine tools, aviation, agricultural machinery, and more. These molds are essential for creating gears that are critical for the smooth operation of various mechanical equipment.
Precision Gear Injection Mold
POM or PA66
High dimension requirements on matching surface to ensure precise meshing.
Suitable for manufacturing plastic gears with excellent mechanical properties and wear resistance.
Widely used in air conditioners, washing machines, automobiles, machine tools, and more.
High-Precision Processing: Ensures accurate mating surface dimensions within ±0.01mm, guaranteeing stable meshing, reduced noise, and lower wear, improving overall gear performance.
Multiple Cavity Design: One mold with multiple cavities enhances production efficiency and reduces costs. This design also helps maintain size consistency across all gears produced.
Advanced Flow Channel Balance: Careful design ensures balanced molten material flow, avoiding quality issues like pores or shrinkage, which improves the overall quality of the gears.
Tooth Profile Accuracy: The tooth profile is processed to an accuracy of ±0.005mm, improving transmission efficiency and extending the gear's service life.
The Precision Gear Injection Mold ensures the mating surface size is controlled with an error of only ±0.01mm, which helps in achieving stable meshing and optimal transmission efficiency.
The tooth profile accuracy is maintained within ±0.005mm, facilitated by advanced processing equipment like Mitsubishi WEDM (wire electrical discharge machining), ensuring high precision for gear performance.
One Mold with Multiple Cavities: Optimizes production efficiency and lowers manufacturing costs while maintaining dimensional accuracy and consistency for each gear produced.
Flow Channel Design: Focuses on ensuring balanced molten material flow, critical for the quality and consistency of each gear.
Tooth Profile Processing: Ensures tooth profile accuracy within ±0.005mm using high-precision equipment, which improves gear meshing and extends the product's lifespan.
Optimized Mold Design: Utilizes advanced design software and tools to refine mold structures, enabling more precise machining of the tooth profile and improving both production accuracy and efficiency.
High-Precision Equipment: GDM uses Mitsubishi WEDM to achieve tooth profile processing accuracy of ±0.005mm, ensuring high consistency and quality.
Rich Experience: With years of expertise in gear mold manufacturing, GDM offers customized solutions tailored to meet specific customer requirements, ensuring every gear mold project meets or exceeds customer expectations.
1. What materials are used for manufacturing Precision Gear Injection Molds?
Precision Gear Injection Molds are typically made from POM (Polyoxymethylene) or PA66 (Nylon 66). These materials are known for their excellent mechanical properties, wear resistance, and suitability for creating durable and high-performance gears.
2. How does Gree Daikin Mold ensure the machining accuracy of the gears?
Gree Daikin Mold ensures high precision in gear manufacturing by maintaining a machining accuracy of ±0.01mm for mating surface dimensions and a tooth profile accuracy of ±0.005mm. This is achieved through the use of advanced equipment like Mitsubishi WEDM (wire electrical discharge machining), which ensures optimal performance and longevity of the gears.
3. What are the advantages of using a mold with multiple cavities in gear production?
Using a one mold with multiple cavities design in gear production improves production efficiency and reduces costs. It also ensures the size consistency of each gear produced, maintaining high quality across the entire batch while optimizing manufacturing time.
4. How does Gree Daikin Mold optimize the gear mold design?
Gree Daikin Mold employs advanced design software and analysis tools to optimize mold structures. This optimization ensures precise machining of the gear tooth profile, improves production efficiency, and guarantees a high level of accuracy and consistency for each gear produced.
5. What industries benefit from using Precision Gear Injection Molds?
Precision Gear Injection Molds are widely used across industries such as air conditioning, automobiles, washing machines, machine tools, aviation, agricultural machinery, and more. These molds are essential for creating gears that are critical for the smooth operation of various mechanical equipment.
